1. Johdanto
This manual provides essential information for the safe and efficient installation, operation, and maintenance of your Pedrollo 4CR 100-N Multistage Centrifugal Pump. Please read this manual thoroughly before installation or use and keep it for future reference.
1.1 Käyttötarkoitus
The Pedrollo 4CR 100-N pump is designed for use with clean water and liquids that are not chemically aggressive to the materials from which the pump is made. It is suitable for domestic and civil applications, including water distribution in conjunction with small and medium pressure sets, garden watering, and irrigation systems. Its quiet operation makes it ideal for residential environments.
1.2 Application Limits
- Liquid temperature: -0°C to +40°C
- Ambient temperature: Up to +40°C
- Manometric suction lift: Up to 7 meters maximum
- Suurin käyttöpaine: 7 bar
- Continuous service: S1
2. Turvallisuusohjeet
Always observe the following safety precautions to prevent personal injury and damage to the pump.
- Ensure the pump is installed by qualified personnel in accordance with local regulations and standards.
- Katkaise virta ennen asennus-, huolto- tai korjaustöiden suorittamista.
- Do not operate the pump dry; ensure it is always primed with water before starting.
- Suojaa pumppu jäätymislämpötiloilta.
- Ensure proper grounding of the electrical connection.
- Älä käytä pumppua syttyvien, syövyttävien tai räjähtävien nesteiden pumppaamiseen.
3. Pakkauksen purkaminen ja tarkastus
- Poista pumppu varovasti pakkauksestaan.
- Inspect the pump for any visible damage that may have occurred during transit. If damage is found, contact your supplier immediately.
- Varmista, että kaikki pakkauslistassa luetellut osat ovat mukana.
4. Asennus
4.1 Mechanical Installation (Plumbing)
- Mount the pump on a solid, level surface to minimize vibration.
- Ensure the pump is installed in a dry, well-ventilated area, protected from direct sunlight and adverse weather conditions.
- Use pipes of adequate diameter to avoid excessive pressure drops. The inlet and outlet connections are 1 inch.
- Install a foot valve with a strainer on the suction line to prevent debris from entering the pump and to maintain prime.
- Ensure all pipe connections are airtight to prevent air leaks, which can affect pump performance.
- Install isolation valves on both suction and discharge lines for easier maintenance.
4.2 Sähköliitäntä
- The pump requires a three-phase 400V, 50Hz power supply.
- Electrical connections must be performed by a qualified electrician in compliance with local electrical codes.
- Varmista, että virtalähde vastaa pumpun tilavuuttatage ja taajuusluokitukset.
- Install appropriate circuit breakers or fuses for motor protection.
- Connect the pump to a properly grounded electrical system.
- Verify the motor's rotation direction. If incorrect, reverse two of the phase wires.
Kuva 1: Technical diagram illustrating the pump's dimensions, characteristic curves, and component breakdown. This image provides critical information for installation planning and understanding performance.
5. Asennus
- Pumpun esitäyttö: Before initial startup, completely fill the pump casing and the suction line with clean water through the priming port. This is crucial to prevent dry running.
- Tarkista vuodot: After filling, inspect all connections for any leaks.
- Virran tarkistus: Briefly turn on the power to check the motor's rotation direction. If the rotation is incorrect (e.g., indicated by a label or arrow on the motor), immediately turn off the power and reverse two of the phase wires.
6. Käyttöohjeet
- Pumpun käynnistäminen: Ensure the pump is fully primed. Open the discharge valve slightly, then switch on the power. Gradually open the discharge valve completely once the pump is running smoothly.
- Valvonta: During operation, monitor for unusual noises, excessive vibration, or leaks. Ensure the pump is delivering water at the expected flow and pressure.
- Pumpun pysäyttäminen: Close the discharge valve, then switch off the power.
- Jatkettu sammutus: If the pump will be out of service for an extended period, especially in freezing conditions, drain all water from the pump and piping to prevent damage.
7. Huolto
Säännöllinen huolto varmistaa pumpun optimaalisen suorituskyvyn ja pidentää sen käyttöikää.
- Säännöllinen tarkastus: Periodically check for leaks, unusual noises, or vibrations.
- Puhtaus: Keep the pump and motor free from dust and debris to ensure proper cooling.
- Foot Valve/Strainer: Inspect and clean the foot valve strainer regularly to prevent blockages.
- Talvistaminen: In areas prone to freezing, drain the pump and associated piping completely or protect them from freezing temperatures.
- Ammattitaitoinen palvelu: For internal component inspection or replacement (e.g., seals, bearings), consult a qualified service technician.
8. Vianmääritys
Tässä osiossa käsitellään yleisiä ongelmia, joita saatat kohdata.
| Ongelma | Mahdollinen syy | Ratkaisu |
|---|---|---|
| Pumppu ei käynnisty | No power supply; Motor overload; Faulty wiring | Check power connection and circuit breaker; Allow motor to cool and reset overload; Inspect wiring. |
| Pump runs but delivers no water | Pump not primed; Air leak in suction line; Suction lift too high; Clogged foot valve/strainer | Prime the pump; Check all suction connections for leaks; Reduce suction lift; Clean foot valve/strainer. |
| Alhainen virtaus tai paine | Partial blockage; Air in system; Worn impeller; Incorrect motor rotation | Check for blockages in piping; Bleed air from system; Inspect impeller (professional service); Verify motor rotation. |
| Liiallinen melu tai tärinä | Cavitation (air in water); Loose mounting; Worn bearings | Ensure pump is fully primed and no air leaks; Secure pump mounting; Contact service for bearing inspection. |
9. Tekniset tiedot
Detailed specifications for the Pedrollo 4CR 100-N Multistage Keskipakopumppu.
Kuva 2: The Pedrollo 4CR 100-N Multistage Centrifugal Pump, featuring a stainless steel body and a robust electric motor.
| Erittely | Arvo |
|---|---|
| Malli | 4CR 100-N |
| Osanumero | 43CR1004A |
| Virtalähde | Three phase 400V, 50Hz |
| Moottorin teho | 0.75 kW (1 hv) |
| Virtausnopeus (Q) | 5-130 l/min |
| Pää (H) | Jopa 50.5 metriä |
| Tulo-/lähtöliitännät | 1 tuumaa |
| Pumpun runkomateriaali | Ruostumaton teräs AISI 304 |
| Juoksupyörän materiaali | Noryl |
| Motor Efficiency Class | IE2 |
| Tuotteen paino | 10 kg |
| Virtalähteen tyyppi | Johdollinen sähkö |
10. Takuu ja tuki
For warranty information, please refer to the documentation provided at the time of purchase or contact your authorized Pedrollo dealer. For technical support, spare parts, or service, please contact your local Pedrollo service center or the retailer from whom you purchased the pump. Always provide the model number (4CR 100-N) and part number (43CR1004A) when seeking support.
