1. Johdanto
This manual provides detailed instructions for the installation, operation, and maintenance of your CSBST 24V/36V/48V 500W Ebike Controller Kit with G23 LCD Display. This kit is designed for electric bicycles, scooters, and tricycles, offering sensitive control and robust protection for brushless motors.
Pakkaus sisältää:
- 1 x Brushless DC Motor Controller (500W, 25A)
- 1 x G23 LCD Display Control Panel with integrated thumb throttle
The controller supports 24V, 36V, and 48V battery systems and is compatible with 500W brushless motors, including those with Hall sensors. The G23 LCD display provides essential riding information and allows for parameter adjustments.
Image 1.1: The CSBST 500W Ebike Controller and G23 LCD Display Kit.
2. Tuotteen tekniset tiedot
Ohjaimen tekniset tiedot:
- Voitage: 24V/36V/48V (Auto-detection)
- Nykyinen lähtö: 25A
- Moottorin teho: 500W
- Cutoff Voltage: 19V/28V/39V/50.5V (depending on battery voltage)
- Tyyppi: Harjaton DC
- Mosfet: 9Mos
- Materiaali: Alumiini + muovi
- Mitat: 120 mm x 50 mm x 30 mm (noin)
- Paino: Noin 250 g
G23 LCD Display Specifications:
- Tuotteen nimi: G23
- Tuotekuori: ABS
- Vaihteistotila: 1-3
- Nettopaino: 130 g
- Voitage Arvosana: 24V/36V/48V
- Vedenpitävyysluokitus: IP65
- Mounting Bracket Diameter: 22 mm / 0.8 tuumaa
Image 2.1: Detailed specifications and dimensions of the brushless DC motor controller.
Image 2.2: G23 LCD display dimensions and IP65 waterproof rating.
3. Asennusopas
Follow these steps carefully to install your ebike controller kit. Ensure the power is off before making any connections.
3.1 Kytkentäkaavio
Refer to the following diagram for correct wire connections. Each interface on the controller has an instruction label for easy identification.
Image 3.1: Main wiring diagram for the ebike controller, showing connections for headlight, PAS sensor, brake, throttle, Hall sensor, display, battery, and motor phase.
Image 3.2: Detailed wiring diagram showing specific connector types for battery, throttle, Hall sensor, display, brake, PAS sensor, and headlight.
3.2 Liitäntävaiheet
- Connect the battery and motor:
- Connect the controller power wire to the battery. Caution: Ensure correct positive and negative polarity.
- Connect the controller to the motor. This includes the motor phase wires and the motor Hall sensor wires, connecting them one by one.
- Connect the controller to the G23 LCD display.
- Self-learning matching motor:
The self-learning function helps the controller adapt to your motor. This process is valid within 2 minutes of starting up. If more than 2 minutes pass, the system needs to be turned off and restarted.
- Power on the meter (long press the power button of the display for 3 seconds).
- Locate the two green self-learning wires on the controller and plug them into each other. The motor wheel will rotate. Note: Lift the motor wheel off the ground beforehand to prevent speeding.
- Allow the motor to rotate for 10 seconds, then disconnect the two self-learning wires from each other. Do not turn off the power during this step.
After completing these steps, the motor matching is complete, and the test motor can be connected to the throttle.
For other functions, please connect the wiring harness on the ebike controller into the socket of the corresponding accessories according to the instruction labels.
Image 3.3: Visual guide for connecting and detaching the self-learning wires.
Image 3.4: Diagram illustrating the product installation steps, including battery/motor connection and self-learning.
4. G23 LCD Display Operation
The G23 LCD display provides various functions and settings for your ebike. It is waterproof and heat-resistant, ensuring durability.
4.1 Näytön loppuview
The display shows real-time speed, battery power, riding time, and total or single mileage. It also features a headlight icon, battery level indicator, speed unit (km/mile), parameter value display area, and an integrated thumb throttle.
Kuva 4.1: ohiview of the G23 LCD display's functions, including mileage, switch setting, mode setting, electricity display, brightness setting, fault display, voltage setting, speed display, and headlight display.
Image 4.2: Detailed guide for operating the G23 LCD display buttons, including power on/off, headlight control, cruise mode, and setting adjustments.
4.2 Painiketoiminnot
- Paina ja pidä painettuna Virtapainike for 3 seconds to turn on/off the display.
- Paina ja pidä painettuna Virtapainike 3 sekunnin ajan kytkeäksesi ajovalot päälle/pois.
- Paina M-painike to start or close the cruise control (6 km/h cruise).
- Paina Up ja M-painikkeet together for 3 seconds to enter/exit and save the setting interface.
- Paina Virtapainike to select function items (P01~P16 can be selected).
- Paina Up or M-painikkeet to add/reduce the parameter values of relevant functions.
The first button is used to shift up, the second button is ON/OFF, and the 'M' button is used to shift down.
4.3 LCD Display Function Settings (P01-P16)
The display allows you to adjust various parameters. Note that the actual function may differ slightly if the display version is different.
| Parametri | Kuvaus | Range/Notes |
|---|---|---|
| P01 | Meter backlight brightness | Säädettävä |
| P02 | Ajokilometriyksikkö | 0:KM, 1:MILE |
| P03 | Voitage level/Base operating voltage | Säädettävä |
| P04 | Nukkumisaika | 0:no-sleep, unit:min |
| P05 | Apuvälineet | 1-3 |
| P06 | Pyörän halkaisija | Unit: inch, Accuracy: 0.1 |
| P07 | Nopeusmagneettien lukumäärä | Alue: 1-100 |
| P08 | Nopeusrajoitus | Range: 0-50km/h, 50 means Unlimited speed |
| P09 | Zero or non-zero start | 0:zero start, 1:non-zero start |
| P10 | Ajotilan asetus | 0: Power Drive (throttle invalid), 1: Electric Throttle Drive (assist invalid), 2: Both assist and throttle are effective |
| P11 | Tehostusherkkyyden asetus | Alue: 1-24 |
| P12 | Boost start strength setting | Alue: 1-5 |
| P13 | PAS Assist Type Setting | Single Hall PAS: set to 5/8, Double Hall PAS: set to 12 |
| P16 | ODO kirkas | Long press Up button for 5 seconds to clear. |
Image 4.3: Table of G23 LCD display function settings (P01-P16) and their descriptions.
5. Vianmääritys
Tässä osiossa käsitellään yleisiä kysymyksiä ja ongelmia, joita saatat kohdata.
- How does the LCD display show speed?
Check the accuracy of the parameter settings for meter P07. The P07 value should be set according to the motor parameters. If you are unsure, set the values one by one. When the LCD speed is similar to your GPS speed, the settings are correct. Note: P07 setting only affects the speed value on the LCD display, not the actual speed.
- How to turn on the headlights?
Press and hold the first button on the LCD display for 3 seconds after turning on the LCD to power on the headlights. The headlight should then function.
- How to solve the E07 error in the Display?
E07 indicates a motor malfunction. It is usually necessary to check if the cable sequence of the motor and controller is consistent. If the motor is not connected correctly, E07 errors may also occur.
Image 5.1: Common questions and troubleshooting tips for the ebike controller and display.
6. Takuu ja tuki
The CSBST Ebike Controller Kit comes with a limited 6-month warranty. For warranty claims or technical support, please contact the seller or refer to the official CSBST brand store.
Lisätietoja ja tukea varten käy osoitteessa CSBST Store on Amazon.