1. Johdanto
The MEAN WELL RSP-3000-24 is a reliable and high-efficiency 3000 W industrial-grade power supply designed for demanding 24 V DC applications. It features a rugged metal chassis and active Power Factor Correction (PFC), supporting universal 3-phase AC input (340–550 VAC) and delivering up to 125 A continuous current with peak efficiency over 94 %. Built for harsh environments, it operates from -25 °C to +70 °C and includes comprehensive protections: short circuit, overload, overvoltage, overtemperature, and fan failure. This power supply is ideal for large-scale automation, EV charging systems, LED displays, laser cutting machines, telecom, and data-center backup systems. With current sharing, DC OK signal output, remote ON/OFF control, and compliance with UL, CE & TUV safety standards, the RSP-3000-24 offers robust, scalable power with global reliability.
2. Turvallisuusohjeet
Please read these safety instructions carefully before installing or operating the RSP-3000-24 power supply. Failure to follow these instructions may result in electric shock, fire, or damage to the unit.
- Pätevä henkilöstö: Asennuksen ja huollon saa suorittaa vain pätevä henkilöstö.
- Oikea maadoitus: Varmista, että laite on maadoitettu asianmukaisesti sähköiskun välttämiseksi.
- Tulo Voltage: Varmista, että syöttötilavuustage range matches the power supply's specifications before connection.
- Ilmanvaihto: Varmista riittävä ilmanvaihto laitteen ympärillä ylikuumenemisen estämiseksi. Älä tuki tuuletusaukkoja.
- Ympäristöolosuhteet: Do not operate the unit in environments exceeding its specified temperature and humidity ranges. Avoid exposure to moisture or corrosive substances.
- Katkaise virta: Always disconnect the AC input power before performing any installation, wiring, or maintenance.
- Lähtökuorma: Do not exceed the maximum output current or wattage määritetty yksikölle.
- Sisäiset komponentit: Älä avaa virtalähdettä casing. Sisällä ei ole käyttäjän huollettavia osia.
3. Tuote ohiview
The RSP-3000-24 is designed for high-power industrial applications. Below are its mechanical specifications, pin assignments, and internal block diagram.
3.1 Mechanical Specification and Pin Assignments
Figure 3.1: Mechanical dimensions, fan airflow, and pin assignments for AC input and control signals.
AC Input Terminal Pin Assignment
| Pin nro | Tehtävä |
|---|---|
| 1 | AC / L |
| 2 | AC / N |
| 3 | FG (Frame Ground) |
Control Pin No. Assignment (CN1, CN2): HRS DF11-8DP-2DS or equivalent
| Pin nro | Tehtävä | Parittelu asunto | Terminaali |
|---|---|---|---|
| 1 | RCG | HRS DF11-8DS tai vastaava | HRS DF11-*SC or equivalent |
| 2 | RC | ||
| 3 | PV | ||
| 4 | PS | ||
| 5,7 | -S | ||
| 6,8 | +S |
RCG: Remote ON/OFF Ground, RC: Remote ON/OFF, PV: Output Voltage External Control, PS: Output Voltage Internal Control. -S/+S: Remote Sensing.
Ohjausnastanumeron määritys (CN3): HRS DF11-10DP-2DS tai vastaava
| Pin nro | Tehtävä | Pin nro | Tehtävä | Pin nro | Tehtävä | Parittelu asunto | Terminaali |
|---|---|---|---|---|---|---|---|
| 1 | P OK GND | 6 | RCG | 10 | OL-SD | HRS DF11-10DS tai vastaava | HRS DF11-*SC or equivalent |
| 2 | P OK | 7 | RC | ||||
| 3 | P OK2 | 8 | OLP | ||||
| 4 | AUX | 9 | AUXG | ||||
| 5 | P OK GND2 |
P OK: Power OK Signal (Relay Contact), P OK2: Power OK Signal (TTL Signal), RCG: Remote ON/OFF Ground, RC: Remote ON/OFF, OLP: OLP/OL-SD: OLP mode select, AUX: Auxiliary Output, AUXG: Auxiliary Ground.
3.2 lohkokaavio
Figure 3.2: Internal block diagram of the RSP-3000-24 power supply.
4. Asennus ja liitännät
Proper installation is crucial for the safe and efficient operation of the RSP-3000-24. Follow these guidelines for connecting the power supply.
4.1 Three-Phase Connection
The RSP-3000-24 can be configured for various 3-phase power systems. Refer to the diagrams below for proper wiring.
Figure 4.1: 3-phase 3-wire 220VAC system connection.
Figure 4.2: 3-phase 4-wire 220/380VAC system connection.
Figure 4.3: 3-phase 4-wire 190/110VAC system connection.
5. Käyttö
5.1 Kauko-ohjaus päälle/pois
The power supply features a remote ON/OFF control function, available by applying voltage in CN1 & CN2 & CN3. Refer to the table and diagrams for connection methods.
| SW -logiikka | Lähtö pois päältä | Lähtö päällä |
|---|---|---|
| SW auki | SW Sulje | SW auki |
Kuva 5.1: Esimamples of connecting remote ON/OFF.
5.2 Hälytyssignaalin lähtö
The alarm signal is sent out through 'P OK', 'P OK GND' and 'P OK2 & P OK GND2' pins. An external voltage source is required for this function. The table below explains the alarm function built-in the power supply.
| Toiminto | Kuvaus | Output of alarm (P OK, Relay Contact) | Output of alarm (P OK2, TTL Signal) |
|---|---|---|---|
| P OK | The signal is "Low" when the power supply is above 80% of the rated output voltage-Power OK | Matala (0.5 V max 500 mA) | Matala (0.5 V max 10 mA) |
| The signal turns to be "High" when the power supply is under 80% of the rated output voltage-Power Fail | Korkea tai avoin (ulkoinen levitystilavuustage, enintään 500 mA) | Korkea tai avoin (ulkoinen levitystilavuustage, enintään 10 mA) |
Table 5.1: Explanation of alarm.
Figure 5.2: Internal circuit of P OK (Relay, total is 10W) and P OK2 (Open collector method).
5.3 Output Voltage Leikkaa
Lähtö voltage can be trimmed using an external 1-6V signal connected to the PV pin (PIN3) and PS pin (PIN4) of CN1 or CN2. The power supply must be disconnected if the "Output Voltage TRIM" function is used. Adjustment of output voltage is possible between 20-110% (Typ.) of the rated output which is shown in the figure below. Reducing output current is required when the output voltage is trimmed up.
Figure 5.3: Output voltage trimming characteristics.
5.4 Nykyinen jakaminen
Parallel operation is available by connecting the units as shown in the diagram. The voltage difference among each output should be minimized to less than 0.2V. The total output current must not exceed the value determined by the following equation: (Output current at parallel operation) = The rated current per unit × number of unit × 0.9. For parallel operation with 3 units, please consult the manufacturer for other applications. Wires of remote sensing should be kept at least 10 cm from input wires. When in parallel operation, the minimum output load should be greater than 3% of total output load. The "output voltage trim" function is not available in parallel operation.
Figure 5.4: Current sharing connection diagram.
5.5 Overload Protection (OLP) Mode
The RSP-3000-24 offers different Overload Protection (OLP) modes. Removing the shorting connector on CN3 (as shown in Fig 5.5) sets the O.L.P. mode to "continuous constant current limiting". Inserting the shorting connector on CN3 (as shown in Fig 5.6) sets the O.L.P. mode to "constant current limiting with delay shutdown after 5 seconds, re-power on to recover".
Figure 5.5: OLP Mode configurations.
6. Tekniset tiedot
Detailed technical specifications for the MEAN WELL RSP-3000-24 power supply.
| Ominaisuus | Erittely |
|---|---|
| Merkki | TARKOITTAA HYVIN |
| Mallinumero | RSP-3000-24 |
| Lähtö wattage | 3000 wattia |
| Lähtö Voltage | 24 V DC |
| Lähtövirta | 125 Amps |
| Minimitulo voltage | 180 Volts AC (3-phase) |
| Muototekijä | 1U |
| Jäähdytysmenetelmä | Air (Fan) |
| Fanien määrä | 1 |
| Tuotteen mitat (P x L x K) | 10.94 x 7 x 2.5 tuumaa |
| Tuotteen paino | 0.01 Ounces (Note: This weight seems incorrect, typical for such a unit would be several pounds/kg) |
| Yhteensopivat laitteet | Personal Computer (Note: This is a general industrial power supply, not typically for consumer PCs) |
7. Suorituskykyominaisuudet
Understanding the performance characteristics helps ensure optimal operation within specified limits.
7.1 Kuormitettavuuskäyrä
Figure 7.1: Derating curve (Load % vs. Ambient Temperature °C).
7.2 Static Characteristics
Figure 7.2: Static characteristics (Load % vs. Input Voltage V 60Hz).
8. Huolto
The RSP-3000-24 power supply is designed for long-term reliability with minimal maintenance. However, periodic checks can help ensure optimal performance and longevity.
- Puhdistus: Keep the ventilation openings clear of dust and debris. Use a soft, dry cloth or compressed air to clean the exterior. Do not use liquid cleaners.
- Tuulettimen tarkistus: Periodically check the cooling fan for proper operation. A malfunctioning fan can lead to overheating.
- Liitännät: Ensure all input and output connections remain secure. Loose connections can cause intermittent operation or damage.
- Ympäristövalvonta: Regularly verify that the operating environment (temperature, humidity) remains within the specified limits.
- Ei käyttäjän huollettavia osia: Do not attempt to open the power supply unit. All repairs must be performed by authorized service personnel.
9. Vianmääritys
If you encounter issues with your RSP-3000-24 power supply, refer to the following common troubleshooting steps. If the problem persists, contact technical support.
- Ei lähtöä Voltage:
- Check AC input power and connections.
- Verify the remote ON/OFF control is correctly configured and enabled.
- Check for tripped circuit breakers or blown fuses in the input line.
- Lähtö Voltage Too Low/High:
- Varmista, että lähtötilavuustage trim function (PV pin) is correctly set or disconnected if not in use.
- Check the load for excessive current draw, which might trigger overload protection.
- Verify remote sensing connections (+S/-S) are correct.
- Ylikuumeneminen:
- Ensure adequate airflow around the unit and that ventilation openings are not blocked.
- Check if the cooling fan is operating correctly.
- Reduce the output load if operating near the derating curve limits.
- Alarm Signal Active:
- Refer to the Alarm Signal Output section (5.2) to understand the cause (e.g., power fail, overvoltagja).
- Address the underlying issue (e.g., restore input power, reduce load).
10. Takuu ja tuki
MEAN WELL products are manufactured under strict quality control. This product is covered by a standard manufacturer's warranty against defects in materials and workmanship. For specific warranty terms and conditions, please refer to the documentation provided with your purchase or visit the official MEAN WELL websivusto.
For technical support, service, or inquiries regarding your RSP-3000-24 power supply, please contact your authorized MEAN WELL distributor or reseller. When contacting support, please have your product model number (RSP-3000-24) and purchase information readily available.